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Revolutionizing Flexible Printing: Rapid TPU in FDM Technology

Revolutionizing Flexible Printing: Rapid TPU in FDM Technology

Introduction to TPU in FDM

TPU (Thermoplastic Polyurethane) is a flexible, rubber-like filament that opens up a world of possibilities for 3D printing. Unlike rigid filaments like PLA or ABS, TPU bends and stretches, making it ideal for parts that need durability and shock absorption.

 

How Flexible Is TPU

The hardness of TPU filament for 3D printing is primarily measured by Shore hardness, categorized into the A scale (for softer materials) and the D scale (for harder materials).

Here are some examples of different hardness ranges:

● Super Soft (10A-30A): Stress balls, gel insoles

● Medium Soft (50A-70A): Squeeze toys, watch straps

● Firm Flexible (80A-95A): Skateboard wheels, industrial gaskets

Currently, TPU filament on the market most commonly comes in the hardness grades of 80A, 85A, 90A and 95A. However, printing settings such as infill density and wall loops can affect the hardness of the items printed with TPU.


Same wall loops, different infill


Same infill, different wall loops


How Tough Is TPU

TPU is also renowned for its exceptional toughness, making it one of the most durable 3D printing filaments available. This toughness comes from TPU's rubber-like elasticity, allowing it to absorb and distribute energy rather than shattering. Unlike brittle materials like PLA or even ABS, TPU can withstand high-impact forces such as drops, collisions and repeated stress.

Here is a comparision of TPU and other filaments in toughness:

Filament

Toughness

TPU

⭐⭐⭐⭐⭐

ABS

⭐⭐⭐

PLA

⭐⭐

Note: TPU outperforms rigid filaments in impact resistance but is less stiff than ABS or PLA.

Introduction of the ELEGOO Rapid TPU 95A

Unlike traditional soft filaments, Rapid TPU 95A formulations are specifically engineered for faster printing speeds while maintaining excellent layer adhesion and flexibility. 

 Let's take a closer look at the new ELEGOO Rapid TPU 95A from the following data sheet.


Technical Parameter

Filament Type

Strength:Tensile Strength- XY (MPa)

Toughness:Impact Strength - XY (kJ/m²)

Melt Temperature (°C)

Rapid TPU 95A

13 ± 2

>124.8(without fracture)

190

TPU 95A

16 ± 2

>124.8(without fracture)

188

 

Printing Recommendations

Filament Type

Drying Conditions Before Printing

Printing Environment Conditions

Nozzle Temperature

Printing speed

Rapid TPU 95A

70 ± 5 °C for 8 hours

≤ 70 °C, ≤ 20% RH (Sealed with desiccant for moisture protection)

200 ~ 230 °C

< 60mm/s

TPU 95A

70 ± 5 °C for 8 hours

≤ 70 °C, ≤ 20% RH (Sealed with desiccant for moisture protection)

220 ~ 240 °C

 

< 200mm/s

 

 

Rapid TPU 95A not only redefines the printing efficiency of flexible materials but also expands the application boundaries of FDM technology. Whether you are a maker, engineer, or manufacturer, you can achieve the perfect integration of "rapid iteration" and "functionality-first" through this material. With continuous optimization of its formulation, TPU is poised to become a cornerstone of the multi-material printing ecosystem.

 

Applications

If you have not printed anything with TPU yet, here are some ideas that you can start with:

· Functional prototypes (gaskets, seals, dampers)

· Wearable devices and toys (bracelet, ball)

· Consumer products (phone cases, shoe soles)

 

Where To Order

ELEGOO has both TPU 95A and Rapid TPU 95A available, please check availability for your location.

Official website

TPU 95A: Click here to order

Rapid TPU 95A: Click here to order

Amazon

Rapid TPU 95A: Click here to order

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